Plant Engineering — Turnkey Solutions

Electroplating
Plants
& Equipment

Complete turnkey electroplating plant engineering — from initial design through equipment supply, installation, and chemical startup. Rectifiers, PP tanks, blowers, scrubbers, filter units, ultrasonic cleaners, pumps, heaters, dryers, and barrel units — all from one trusted partner since 1995.

11 Equipment Types Turnkey Plant Engineering Design · Supply · Installation Zinc · Copper · Nickel · Chrome · Tin Nationwide Delivery
Electroplating plant equipment Pakistan Electroplating plant installation Electroplating rectifier
11Equipment Types
1995Established
500+Clients Served
TurnkeyPlant Solutions
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Electroplating plant engineering design and installation Pakistan
Plant Engineering

Design, Supply & Installation of Complete Plating Lines

Plant engineering encompasses the design, planning, installation, and operation of industrial equipment and facilities. Plant engineers ensure systems run smoothly and efficiently — including troubleshooting, maintenance, and upgrades of critical components within manufacturing plants.

Electroplating plants deposit a metal coating on an object by putting a negative charge on the object (the cathode) and using a positively charged anode — both submerged in a plating bath containing the metal salt solution. These plants are custom-built and use zinc, copper, nickel, chromium, or tin in their functioning.

Custom-built for your specific plating process, part geometry, and production volume
Complete chemical supply — salts, anodes, additives, and startup support from the same partner
All metal systems — zinc, copper, nickel, chrome, tin, and cadmium plating lines
Nationwide support from Karachi to all major industrial cities across Pakistan
Complete Equipment Range

All Electroplating Plant Equipment

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Complete electroplating plant installation Pakistan 01
Turnkey Solution

Electroplating Plants

Custom-built electroplating plants designed for your specific metal, volume, and part geometry. Complete turnkey solutions — from design and tank fabrication to rectifier installation, chemical startup, and operator training. We supply and install plants for zinc, copper, nickel, chromium, and tin electroplating.

Custom-designed for your specific plating chemistry and production requirements
All metal systems — zinc, copper, nickel, chrome, tin plating lines
Chemical startup support — bath formulation and operator training included
Zinc platingCopper platingNickel platingChrome platingTin platingCadmium plating
Electroplating rectifier DC power supply Pakistan 02
DC Power Supply

Electroplating Rectifier

Electroplating rectifiers convert AC into DC current for the electroplating process. The transformer lowers high utility voltage to the required plating voltage, and the rectifier converts it to the stable DC required for metal deposition. Used in anodizing, electroforming, and all electroplating bath systems.

AC to DC conversion — stable, regulated DC current for consistent plating results
Adjustable voltage and current — precise control for different bath chemistries and part sizes
Used in anodizing and hydrogenation — versatile across industrial finishing processes
All plating bathsAnodizingElectroformingAdjustable output
Industrial blowers for electroplating bath agitation air circulation 03
Air Agitation

Blowers

Industrial blowers are mechanical devices used for the continuous circulation of air in plating tanks. Air agitation from blowers ensures uniform ion distribution throughout the bath, prevents concentration polarization at the cathode surface, and maintains bath temperature uniformity — all critical for consistent deposit quality.

Bath agitation — even ion distribution for uniform coating thickness
Temperature uniformity — prevents hot spots and uneven plating
Continuous air flow — runs throughout the plating cycle for stable bath conditions
Zinc bathsNickel bathsCopper bathsAll plating tanks
Industrial filter units for electroplating bath filtration clean room air purification 04
Bath & Air Filtration

Filter Units

Industrial filtration systems that purify plating bath solutions and process air by removing harmful particulates, metal hydroxide sludge, and contaminants. Regular bath filtration is essential for maintaining deposit quality, extending bath life, and reducing defect rates in electroplating operations.

Removes bath contaminants — sludge, particulates, and organic contamination
Extends bath life — reducing chemical replenishment frequency and cost
Clean room and lab air filtration — removes harmful particulates from production environments
Bath filtrationAir purificationCartridge filtersBag filters
Ultrasonic cleaning machine parts degreasing pretreatment before electroplating 05
Pretreatment Equipment

Ultrasonic Cleaning Machines

Efficient ultrasonic cleaning equipment that uses high-frequency sound waves (typically 20–40 kHz) and cleaning solution to create microscopic cavitation bubbles. These bubbles implode on part surfaces, removing dirt, oils, machining residues, and contaminants from even the most complex geometries — essential pretreatment before electroplating.

High-frequency sound waves — cavitation cleaning reaches blind holes and complex geometries
Removes oils, dirt, and residues — essential pretreatment for adhesion quality
Reduces reject rate — clean surfaces mean better plating adhesion and fewer defects
PretreatmentParts degreasingComplex geometriesAll metal substrates
Wet scrubbers for electroplating fume extraction chrome acid mist control 06
Fume & Gas Control

Scrubbers

Air pollution control devices that remove toxic gases, acid mists, and particles from industrial exhaust streams. Essential in electroplating shops where chromic acid mist, hydrogen cyanide, alkaline mist, and other hazardous fumes are generated. Scrubbers protect workers, meet environmental regulations, and prevent corrosion of nearby equipment.

Removes toxic fumes — chromic acid mist, HCN, acid vapours, alkaline mist
Worker safety compliance — mandatory for chrome, cyanide, and acid plating operations
Environmental compliance — meets NEQS and occupational health standards
Chrome plating fumesCyanide bathsAcid mistAlkaline bathsNEQS compliance
PP polypropylene tanks for electroplating corrosive chemicals acid storage 07
Plating Tanks

PP Tanks (Polypropylene)

Durable Polypropylene (PP) tanks designed for storing and containing corrosive plating bath solutions, acids, and industrial liquids. PP tanks are chemically resistant to hydrochloric acid, sulphuric acid, alkaline solutions, and most electroplating chemistries — making them the standard choice for plating tank fabrication.

Chemical resistance — compatible with HCl, H₂SO₄, alkaline, and all plating bath chemistries
Custom sizes — fabricated to your tank dimensions and production volume requirements
Long service life — UV resistant, durable, and low maintenance
Plating bathsAcid storageAlkaline solutionsChemical storageCustom sizes
Chemical pumps for electroplating bath transfer acid resistant industrial 08
Fluid Transfer

Chemical Pumps

Robust chemical-resistant pumps engineered to transfer plating bath solutions, acids, alkaline liquids, and chemical slurries reliably across industrial processes. Used for bath filtration circulation, tank transfer, chemical dosing, and bath replenishment in electroplating lines.

Chemical-resistant materials — PVDF, PP, and other corrosion-resistant pump materials
Bath filtration circulation — works with filter units for continuous bath purification
Chemical dosing — precise transfer of additives and replenishment chemicals
Bath circulationTank transferChemical dosingFiltration systems
Industrial dryer units post plating moisture removal heat sensitive parts 09
Post-Plate Processing

Dryer Units

Industrial dryers designed to remove moisture from plated parts after rinsing — reducing drying time and preventing water spotting, oxidation, or corrosion on freshly plated surfaces. Suitable for heat-sensitive plated items including plastics, delicate components, and parts with complex geometries.

Prevents water spotting — clean, spot-free surface on plated parts
Heat-sensitive compatible — controlled temperature for plastics and delicate substrates
Fast throughput — reduces post-plate processing time in production lines
Post-plate dryingPlastic substratesDelicate componentsProduction lines
Heaters temperature controllers for electroplating bath thermal control 10
Thermal Control

Heaters & Temperature Controllers

Heating systems and precision temperature control units that maintain exact bath temperatures in electroplating tanks. Bath temperature is a critical process variable — too low reduces efficiency and brightness; too high causes excessive evaporation, deposit stress, and increased additive consumption.

Precise temperature control — maintains bath within ±1°C for consistent deposit quality
Chemical-resistant heaters — PTFE, titanium, and quartz heater elements for corrosive baths
Thermostat and PID control — automated temperature maintenance throughout the shift
All plating bathsPretreatment tanksPID controllersPTFE · Titanium heaters
Barrel plating units for small parts batch electroplating 11
Batch Plating

Barrel Units

Heavy-duty barrel plating units for batch processing of small parts — fasteners, nuts, bolts, springs, stampings, and similar components. The rotating barrel continuously tumbles parts through the plating solution, providing efficient metal deposition on all surfaces without the need for individual racking.

Batch processing — plate thousands of small parts simultaneously without racking
Uniform coating — continuous tumbling ensures all surfaces are exposed to the bath
High throughput — ideal for fastener, spring, and stamping plating operations
Fasteners & boltsSprings & stampingsSmall parts platingHigh-volume production
How We Work

Our Turnkey Plant Engineering Process

01
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Consultation & Design

We discuss your production requirements, plating chemistry, volume, and space — then design a complete plant layout with equipment specifications.

02
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Equipment Supply

We supply all required equipment — rectifiers, PP tanks, blowers, scrubbers, filter units, ultrasonic cleaners, pumps, heaters, dryers, and barrel units.

03
⚙️
Installation & Setup

Technical guidance for plant installation, electrical connections, pipework, ventilation, and safety systems — ensuring everything is correctly configured.

04
🧪
Chemical Startup

We supply all plating chemicals — salts, anodes, and additives — and provide bath formulation, startup assistance, and operator training for your team.

Libras Chemical electroplating plant engineering Pakistan
Why Choose Libras Chemical

Pakistan's Most Complete Electroplating Partner

We are the only industrial partner that can supply your plant equipment AND all your chemicals from the same trusted source — simplifying procurement, ensuring compatibility, and providing single-point accountability.

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Complete Plant + Chemicals

Equipment, salts, anodes, additives — all from one supplier. No compatibility issues, no split procurement.

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30+ Years Experience

Established in 1995. Two decades of electroplating industry experience in Pakistan — for aerospace, automotive, and industrial clients.

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Technical Support

Post-installation technical support, bath troubleshooting, and ongoing chemical supply — we stay with you after the plant is running.

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Nationwide Coverage

Based in Karachi with nationwide delivery and support across Pakistan — Lahore, Faisalabad, Sialkot, Gujranwala, Islamabad, and beyond.

Common Questions

Electroplating Plants — FAQ

Does Libras Chemical offer complete turnkey plant setup?
Yes. Libras Chemical provides complete turnkey electroplating plant engineering — from initial consultation and design through equipment supply (rectifiers, PP tanks, blowers, scrubbers, filtration, ultrasonic cleaners, pumps, heaters, dryers, barrel units), installation guidance, chemical startup, and operator training. Contact us to discuss your project requirements.
What plating systems can you set up?
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Libras Chemical can assist with zinc, copper, nickel, chromium, tin, and cadmium electroplating plant setups — supplying all required chemicals (salts, additives), anodes, and plant equipment for each system. We can also advise on pretreatment line design (degreasing, pickling, activation) and post-plate processing (passivation, drying).
What equipment is needed for a complete electroplating plant?
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A complete electroplating plant requires: Rectifier (DC power supply), PP or lined steel tanks (plating, rinse, pretreatment), Blowers (bath agitation), Scrubbers (fume extraction — mandatory for chrome and cyanide), Filter Units (bath filtration), Ultrasonic Cleaners (pretreatment degreasing), Chemical Pumps (bath circulation and transfer), Heaters & Temperature Controllers, Dryer Units (post-plate drying), and Barrel Units if batch plating small parts. Libras Chemical supplies all of these.
Can you supply chemicals for the plant as well?
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Yes — this is a key advantage of working with Libras Chemical. We supply all plating chemicals alongside the plant equipment: nickel salts, copper salts, zinc salts, chromium salts, tin salts, cobalt salts, electroplating additives (brighteners, carriers, levellers), anodes (nickel, zinc, copper, tin, cadmium), and ancillary chemicals. One supplier for everything means compatible products and no procurement gaps.
Are electroplating plants available for small-scale setups?
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Yes. We work with businesses of all sizes — from small workshop-scale zinc plating lines to large industrial multi-line installations. Contact us with your production volume, part dimensions, and plating chemistry and we will recommend the right equipment scale and configuration for your needs and budget.

Ready to set up your electroplating plant?

Tell us your requirements — plating chemistry, production volume, part dimensions, and floor space — and our team will design a complete solution for you.

📍 187 'B' Road, Liaquatabad, Karachi